TRAINING INDUSTRIAL EQUIPMENT

TRAINING PERALATAN PERINDUSTRIAN

TRAINING PERAWATAN PERALATAN INDUSTRI

DESKRIPSI

Pelatihan ini akan memberikan pemahaman yang komprehensif tentang centrifugal pumps, compressors, motors, dan variable frequency drives termasuk piston pumps, plunger pumps, rotary pumps, screw pumps, 2 & 3 – lobe pumps, cam pumps, vane pumps, bellows-type metering pumps, diaphragm pumps, canned motor pumps, centrifugal pumps; trunk piston compressors, sliding crosshead piston compressors, diaphragm compressors, rotary screw compressors, straight lobe compressors, sliding vane compressors, liquid ring, centrifugal, dan axial compressors; pneumatic, piston, electric, dan electrohydraulic actuators; motors dan variable frequency drives. Hal ini juga akan fokus pada memaksimalkan efisiensi, kehandalan, dan umur panjang dari peralatan dengan memberikan pemahaman tentang Selection, Sizing, Applications, Operation, Diagnostic Testing, Troubleshooting & Maintenance.
Program pelatihan ini harus diikuti bagi para personel yang terlibat dalam proses seleksi, aplikasi, atau pemeliharaan pumps, compressors, valves, motors, dan variable frequency drives karena mencakup bagaimana peralatan ini beroperasi, teknik pemeliharaan ter-update, dan memberikan pedoman dan aturan yang menjamin keberhasilan pengoperasian peralatan ini. Selain itu, akan juga meng-cover secara detail mengenai basic design, karakteristik operasi, spesifikasi, kriteria seleksi, teknik deteksi kesalahan, komponen kritis dan semua metode pemeliharaan preventif dan prediktif untuk meningkatkan keandalan peralatan dan meminimalisir biaya operasi dan perawatan.
Informasi penting juga akan disediakan untuk semua pompa sentrifugal dan kompresor, motor, dan variable frequency drives, yaitu:
* Basic Design
* Spesifikasi
* Kriteria Seleksi
* Sizing Calculations
* Enclosures & Sealing Arrangements
* Kode dan Standard
* Masalah Operasional Umum
* Semua Diagnostik, Troubleshooting, Testing, Maintenance

TUJUAN

Pelatihan industrial equipment ini akan memberikan pengetahuan praktis aplikatif serta ketrampilan praktek tentang Selection, Sizing, Applications, Operation, Diagnostic Testing, Troubleshooting & Maintenance pada compressors, pumps, motors & variable drives secara tepat, benar dan aman.
Pelatihan diberikan melalui metode pelatihan yang interaktif untuk meningkatkan proses pembelajaran. Metode ini memastikan bahwa semua peserta mendapatkan pemahaman lengkap dari semua topik yang dibahas. Peserta akan belajar dengan studi kasus yang akan memungkinkan mereka untuk memiliki kompetensi yang maksimal dan dapat diaplikasikan di lapangan.

MATERI TRAINING INDUSTRIAL EQUIPMENT

1. Pump Categories, Centrifugal Pumps, Centrifugal Pump Mechanical Seals, Positive Displacement Pumps, Troubleshooting of Pumps, Pump Selection
* Pump Categories: Dynamic (Centrifugal) and Positive Displacement (Reciprocating and Rotary)
* Centrifugal Pumps: Operation, Casings and Diffusers, Hydrostatic Pressure Tests, Impellers, Hydraulic Balancing Devices, Mechanical Seals, Minimum Flow Requirement, Performance Characteristics, Cavitation, and Net positive Suction Head
* Maintenance Recommended for Centrifugal Pumps
* Vibration Analysis and Predictive Maintenance
* Centrifugal Pump Mechanical Seals, Basic Components, Seal balance, Face Pressure, Pressure-Velocity, Power Consumption, Temperature Control
* Seal LubricationLeakage, Single Inside Pusher Seal, Classification of Seals by Arrangements, Classifications of Seals by Design, Materials of Construction
* Applications, Types of Mechanical Seals, Common Failure Modes of Seals, Seal Refurbishment, Gland Plates and Piping Arrangements
* Installation and Troubleshooting of Mechanical Seals
Reciprocating Pumps, Piston Pumps, Plunger Pumps, Rotary Pumps, Screw Pumps, Two- and Three-Lobe Pumps
* Cam Pumps, Vane Pumps, Bellows-Type Metering Pumps
* Diaphragm Pumps
* Canned Motor Pumps, Seal-less Pump Motors
* Pump Maintenance, Inspection, Overhaul, Diagnoses of Pump Troubles
* Troubleshooting of Centrifugal Pumps,
* Troubleshooting of Rotary Pumps
* Troubleshooting of Reciprocating Pumps
* Water Hammer
* Bearings
* Used Oil Analysis
* Pump Selection
* Pumping System Calculations
* Workshop: Design and selection of Different Pumping Systems for the Oil and Gas Industry, and the Power Generation Industry
* Vibration Analysis and Predictive Maintenance
* Diagnostics of Pumping Systems
* Pump Drivers

2. Valve Selection, Linear and Rotary Valves, Control Valves, Positioners, and Actuators
* Valve Selection
* Linear Valves & Rotary Valves
* Valve selection considerations
* Valve Maintenance
* Basics of Valve Design (Seats and Seals)
* Sealing The Valve Stem
* Leakless Valves
* Valve Materials
* Preventing Valve Material Failure
* Non-metallic Valves
* General Categories of Control Valves
* Range ability, End Connections, Shutoff Capability
* Valve Sizing
* Choked Flow
* Gas and Steam Sizing
* Control Valve Sizing and selection, Control Valve Cavitation, Control Valve Noise
* Pneumatic of Actuators, Piston Actuators, Electric Actuators, Hydraulic Actuators
* Positioners
* Live Loading
* Diagnostic Testing of Control Loops
* Air-Operated Valves Diagnostics
* Motors-Operated Valves Diagnostics

3. Gas Laws, Compressor Types and Applications, Positive Displacement Compressors, Dynamic Compressors, Dynamic Compressors Performance, Surge Prevention Systems and Testing, Choking, and Anti-choking Systems, and Compressor Seals, Compressor System Calculations, Sizing of Compressor System Components, Bearings, Lubrication, Vibration Analysis and Predictive Maintenance, Induction Motors, and Maintenance of Motors
* Perfect and Imperfect Gases
* Compressor Polytropic Efficiency and Power Requirements
* Compressor Volumetric Flow Rate and Volumetric Efficiency
* Rotary and Reciprocating Compressors
* Dynamic Compressors (Centrifugal and Axial)
* Compressor Performance Measurement
* Receivers, Compressor Control, and Compressor Unloading Systems
* Preventive Maintenance and Housekeeping
* Performance of Positive Displacement Compressors
* Reciprocating Compressors Troubleshooting and Maintenance
* Diaphragm Compressors
* Rotary Screw Compressors and Filter Separators
* Straight Lobe Compressors
* Recent Developments in LiquidGas Separation Technology
* Dynamic Compressor Technology
* Centrifugal and Axial Compressors
* Simplifies Equations for Determining the Performance of Dynamic Compressors
* Centrifugal Compressors – Components, Performance Characteristics, Balancing, Surge Prevention Systems and Testing
* Choking, and Anti-Choking Systems
* Compressor Auxiliaries, Off-Design Performance, Stall, and Surge
* Dynamic Compressors Performance
* Surge Limit, Stonewall, Prevention of Surge, Anti-Surge Control Systems
* Compressor Seal Systems
* Gas Seals, Liquid Seals, Liquid Bushing Seals, Contact Seals, Restricted Bushing Seals, Seal Liquid leakage System
* Dry Seals, Advanced Sealing Mechanisms, and Magnetic Bearings
* Compressor System Calculations
* Sizing of Compressor System Components, Sizing of Gas Receiver
* Workshop – Case Studies: Design and Selection of Different Compressor Systems for the Oil and Gas industry, and the Power Generation Industry
* Bearings, Types of Bearings, Thrust Bearings
* Lubrication, Viscosity of Lubricants, Non-Newtonian Fluids, and Greases
* Used Oil Analysis
* Vibration Analysis and Predictive Maintenance
* Vibration Causes, Resonant Frequency, Vibration in Predictive Maintenance, Diagnostics
* Induction motor construction, rotor slip, electrical frequency of the rotor, losses and the power flow diagram, induction motor torque-speed characteristics, variation of the torque-speed characteristics, starting induction motors, induction motor starting circuits
* Speed control of induction motors, speed control by changing the line frequency, speed control by changing the line voltage, speed control by changing the rotor resistance, solid-state induction motor drives, motor protection, induction generator, induction generator operating alone, induction motor ratings
* Characteristics of Motors, enclosures and cooling methods, failures in three-phase stator windings, predictive maintenance, motor troubleshooting, diagnostic testing of motors, repair and refurbishment of ac induction motors
* Power Electronics components, rectifier circuits, filtering rectifier output, pulse circuits, voltage variation by ac phase control, inverters, pulse-width modulation (PWM) inverters
* Variable speed (frequency) drives, principles of ac variable speed drives, inverters, insulated gate bipolar transistors (IGBT’s), pulse-width modulated inverters, input power converter (rectifier), output IGBT inverter, magnetic breaking, regeneration, transients, harmonics, power factor and failures, common failure modes, thyristor failures and testing, IGBT switching transients, cabling details for ac drives, motor bearing currents, selection criteria for variable speed drives, maintenance, common failure modes, motor application guidelines

PESERTA

Pelatihan industrial equipment ini sesuai diikuti oleh para Operator, Teknisi, Engineer, ManagersSupervisors, Maintenance Personnel, dan personel terkait yang membutuhkan pelatihan ini.

METODE
* Presentasi
* Diskusi dan studi kasus
* Workshop
* Interactive Consultation
* Case Study

INSTRUKTUR
* Ir. Gregorius Harjanto
* Dr. Ir. Viktor Malau DEA